运营性能管理

We work with our customers to turn data into insights to increase revenue 和 margin by optimizing the performance, yield 和 throughout

Quick Statistic: 74% of mining executives say digitalization has the biggest impact in improving Productivity Leverage Operations Performance

管理提高$/t产量,矿石回收率和减少浪费. Improve yields 和 increase revenue 和 margins by optimizing the performance 和 throughput of your mining lines 和 fleet.

Wabtec的运营绩效管理 is a complete on-premises control-to-cloud analytics solution designed to manage mining process variability 和 预测 和 improve product 质量. 简单地说, OPM optimizes the performance 和 throughput of your manufacturing lines 和 plants at the process level, reducing waste 和 cost, while increasing yield, 质量, 和 efficiency.

OPM delivers real-time visibility 和 insights into operations performance metrics to identify 和 solve performance issues faster. 使用机器学习和最新的分析, OPM承诺在生产线上进行持续的过程改进, plant 和 enterprise scale.

 

 

1%的力量与运营绩效管理

 

Manage Process Variability

管理原材料和工艺单元的可变性,从而获得更好的矿石品位, 资产利用率和利润率的提高.

 

Reduce Waste

通过开采材料,将成本节约到最低限度, 设备及开采工艺优化.

 

流程改进行动

Use OPM analytics to support your Kaizen, 6 Sigma 和 lean programs to perform root-cause analysis.

 

最佳实践协作

Use local process optimization as best practices to implement 和 manage mining fleet with multi-line, multi-site organizations.

 

更低的总拥有成本

减少通过软件即服务(SaaS)模型交付的时间, 在重要的地方提供灵活性和获取挖掘见解的途径-具有优势, 云和混合配置.

 

Faster time-to-value

Realize sustainable value faster with an enterprise scale operations performance management.

 

好处

运营绩效管理

达到你的运营财务目标

performance icon
炼油厂的吞吐量增加10%
钱的图标
减少10%的工厂启动燃料使用
钱的图标
2.减少5%的电力使用
钱的图标
3.材料加工效率提高3%
Success Stories

我们的客户是矿业最具前瞻性进步的幕后推手.

South 32 Cerro Matoso uses Wabtec’s Digital Mine for Process Control Improvements

露天镍铁矿, South America, was seeking support on an effective strategy to improve their critical processes while optimizing their overall productions levels. South 32 Cerro Matoso uses Wabtec’s Digital Mine for Process Control Improvements to show a total benefit of $8.每年的生产效益为1亿美元.

Lonmin提高了10%的冶炼厂产量,同时提高了回收率

运营性能管理 was initially implemented at the filter 和 drying section of the Lonmin smelter operation to help remove bottlenecks 和 increase efficiency. Results were so positive that the solution was exp和ed to include several other sections in the smelter, 它还进一步扩大到包括对控制系统的监测.

OPM Product Details

运营绩效管理运营智能

OPM操作情报: Increase operational efficiencies by monitoring 和 identifying anomalies 和 deviations in process material 和 process unit KPI.

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Operational Intelligence

OPM操作情报
Operational Intelligence, 三个OPM应用程序之一, helps miners increase operating efficiencies by automatically identifying 和 discovering causes of anomalies 和 deviations in business KPIs.

这是通过访问实时时间序列数据实现的, 过程性能指标, 以及最新的描述性和诊断性分析. 操作问题的实时可见性, 如超出规格的控制回路性能, 使流程工程师能够快速识别并尽早解决问题, 生产和利润最大化.

Key 好处:

  • 可视化过程性能
  • Automated insights
  • 过程工程协作

Key Features:

  • 基准运营KPI
  • Process Troubleshooter
  • Case Collaboration

 

运营绩效管理预测 & What-if Analysis

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Forecast What If

OPM Forecasting & What-if Analysis: Use scenario analysis 和 prescriptive Process Digital Twins of mining operations 和 production processes to reduce waste 和 increase yields.

OPM Forecast & What-if Analysis

OPM Forecasting & What-if Analysis enables process engineers to underst和 和 proactively resolve mining process issues, 从而规划更好的操作结果. 预测流程、数字孪生和分析, 加上假设情景分析, 预测操作结果,在问题发生前预测工艺问题. 通过快速处理过程异常,OPM预测 & What-if Analysis, provides the information 和 tools to 预测 和 optimize product 质量 to increase yields.

Key 好处:

  • 操作流程数字孪生
  • 预测运营KPI绩效
  • Proactive decision making

Key Features:

  • Process Digital Twins
  • Forecast KPI Performance
  • Scenario Analysis

 

运营绩效管理、生产和工艺优化

OPM生产和工艺优化: Delivers continuous process optimization either guided or completely automated, assuring product 质量, 减少浪费和改进流程

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Process Optimization

OPM生产和工艺优化

OPM生产和工艺优化 enables Process Engineers to be more efficient 和 effective by deploying cloud to edge optimizers for either closed loop, 自动边缘工艺设定值优化, or open loop guided operations decision support 和 action recommendations to operations personnel. OPM生产和工艺优化 uses Prescriptive Analytics to enable operations personnel to ensure consistent, 最佳运行性能.

Key 好处:

  • 云到边缘优化
  • 持续工艺优化
  • 在整个采矿船队中部署最佳实践

Key Features:  

  • 引导决策支持KPI优化器
  • 闭环自动边缘KPI优化器
  • 操作化和规模化分析

 

Proficy CSENSE

Proficy CSense: On Prem industrial analytics software that optimizes asset 和 process performance

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Proficy CSENSE

Proficy CSense

Proficy CSense uses AI 和 machine learning to enable process engineers to combine data across industrial data sources 和 rapidly identify problems, discover root causes, 和自动化操作,以不断提高质量, Utilization, Productivity, 生产作业的交付.

作为成熟的分析软件, Proficy CSense has helped mining organizations around the world reduce costs by turning  raw data into rapid business value. 工程师和数据科学家可以进行分析, troubleshoot, 预测, 并实时优化资产和流程性能.

Additionally, Proficy CSense provides the capability to mine insight from historical data 和 rapidly develop, 测试, 并进行简单的计算, 预测ive analytics, 以及优化和控制解决方案,以减少可变性和优化.

Key 好处:

  • 减少过程可变性
  • Speed troubleshooting
  • 提高工程生产率
  • Decrease downtime
  • 使用流程双胞胎进行优化
  • Improve data integrity

Key Features:

  • 从数据中挖掘新的见解
  • 快速开发分析解决方案
  • 通过更高的效率加快部署
  • 提高工程生产力
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